Upgrading SPDC’s Early Processing Facility (EPF) – : Obunagha Community, Bayelsa State, Nigeria

Project One

Early Processing Facility (EPF) Upgrade

Upgrading SPDCโ€™s Early Processing Facility (EPF) โ€“ Obunagha Community,
Bayelsa

Comprehensive Overview Of Early Processing Facility (EPF) Upgrade

Pakchil Integrated Services, acting as a subcontractor under Essteran (a U.S.-based
engineering firm), was engaged to execute mechanical upgrades for Shell Petroleum
Development Company (SPDC) in Nigeriaโ€™s Niger Delta region.

The project took place in Obunagha Community, Bayelsa State, as part of an effort to
enhance the Early Processing Facility (EPF) supplying SPDCโ€™s Central Processing Facility. 

The Challenge

The existing EPF infrastructure was underperforming due to aged valves and degraded pipeline
sections. Efficiency and reliability were critical, given the EPFโ€™s role as a feeder system to the
larger processing plant.
SPDC needed:

โ— Reliable flow output
โ— Minimum disruption during upgrades
โ— Sensitive handling of host community relations.

Our Role & Solution

As part of the Pakchil Integrated Services team, we played a key role in:
โ— Mechanical scope delivery including:
โ—‹ Complete replacement of pipeline sections
โ—‹ Valve upgrades
โ—‹ Structural improvement of the processing line

โ— Ensuring upgrades were done with minimal downtime
In addition, we prioritized corporate social responsibility (CSR). Our team initiated an
on-the-job training program that:
โ— Employed and trained unskilled locals directly on-site
โ— Paid equal wages to trainees during the project lifecycle
โ— Provided stipends to elderly community members (a gesture of goodwill and
empowerment)

Results & Impact

โ— The EPF was upgraded to ensure efficient, consistent supply to the CPF
โ— Mechanical replacements improved safety and reliability of the processing infrastructure
โ— The community training effort created new skilled laborers and strengthened local
relations

Project Showcase